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The DHL corner tube boiler is engineered for continuous industrial operation. It features a self-supporting frame design that reduces structural complexity, lowers civil construction costs, and improves operational stability.

This series supports multiple fuel types, including coal, biomass, and mixed fuels. It offers fast startup times, a compact footprint, and simplified maintenance—key advantages for industrial facilities seeking reliable steam supply.

Performance Advantages
Xinli DHL Corner Tube Boiler Project - Cambodia Site

The DHL corner tube boiler delivers consistent steam output for industrial production, power generation, and district heating. Its robust design ensures stable operation even with varying fuel quality, making it suitable for chemical plants, food processing facilities, paper mills, and large-scale heating projects.

  • What fuel type(s) will you use (coal, biomass, or a combination)?

  • What is your required steam capacity and operating pressure?

  • What are your site limitations and local emission requirements?

Our team will configure a DHL corner tube boiler to meet your specific operational needs, ensuring efficiency, compliance, and cost-effectiveness. Below is a detailed breakdown of the series’ specifications, key features, and application scenarios.

About Our DHL Corner Tube Boiler

Corner tube steam boiler is a boiler with large diameter thick-wall drop tube located in the four corners of the boiler and composed of a frame supporting the overall weight. Water cycle is unique and safe, boiler start quickly, structure compact, could effectively save steel and boiler civil construction costs and follow-up maintenance costs. Corner tube boiler furnace and convection heating surface adopt self-supporting structure.

DHL Corner Tube Boiler Delivery DHL Corner Tube Boiler Delivery
Corner Tube Boiler Components Corner Tube Boiler Components

High Thermal Efficiency

Large furnace with full membrane sealing structure, more suitable for the combustion of biomass boiler. Lower heat loss, higher thermal efficiency.

Corrosion & Wear Resistance

The corner tube boiler can be applied to various of biomass fuels with high combustion efficiency, especially can solve the impact of the biomass pellet fuel on the heating surface of the boiler when the content of chlorine and sulfur is high, reduce the corrosion and wear of the equipment.

Sufficient Combustion Space

The drum of the corner tube boiler is external longitudinal arranged or a horizontal arranged, the furnace outlet is arranged at a high position, and the combustion space is relatively sufficient.

DHL Corner Tube Boiler Structure & Core Components

DHL corner tube boiler is a self-supporting structure without steel frame, featuring reliable water circulation, sufficient combustion space, and high heat exchange efficiency for coal and biomass fuels.

Corner Tube Structure
Membrane Water-Cooled Walls
Grate & Air Chamber
Combustion Space Layout
Flue Gas Heat Recovery
Flag-Type Heating Surface

Corner Tube Structure

The four corners of the corner tube hot water boiler are large-diameter thick-walled downcomers, the boiler is consist with downcomers, boiler drum, water-cooled wall, header, flag-shaped heating surface, and reinforcing beam. No steel frame structure.

  • Self-supporting frame formed by downcomers and membrane walls
  • Good seismic performance and high overall structural rigidity
  • Reduced steel consumption compared with traditional frame boilers

Membrane Water-Cooled Walls

Fully enclosed membrane water-cooled walls are used around the furnace and the heating surface channel, the furnace has a large cross-sectional area and large volume.

  • All-welded structure reduces air leakage and excess air ratio
  • Lower exhaust heat loss and higher boiler thermal efficiency
  • Lightweight insulation design reduces heat storage and enables quick start-up

Grate & Air Chamber

The grate of the corner tube boiler adopts the scale type or beam type grate, which adopts the isobaric structure of the gale bin. Below the grate surface is a large isobaric chamber.

  • Isobaric air chamber ensures uniform air distribution across grate width
  • Adapted to coal and biomass with wide particle size range
  • Stable combustion and less unburned carbon in ash

Combustion Space Layout

The drum of the angle tube hot water boiler is external longitudinal arranged or a horizontal arranged, the furnace outlet is arranged at a high position, and the combustion space is relatively sufficient.

  • Large furnace volume reduces heat load and avoids local overheating
  • High-position outlet extends residence time for complete combustion
  • Compatible with high-moisture and low-calorific biomass fuels

Flue Gas Heat Recovery

Economizer or air preheater is arranged at the rear of the boiler, which can absorb the heat of the flue gas, reduce the flue gas exhaust temperature, save energy, and improve efficiency.

  • Recovers waste heat from flue gas to heat feedwater or combustion air
  • Lowers exhaust temperature and reduces energy consumption
  • Helps meet local emission and energy efficiency standards

Flag-Type Heating Surface

Adopts unique flag-type heating surface structure technology, a large number of convection heating surface tubes are led out of the film-type water-cooled wall tubes to form a heating surface like a banner.

  • Expands convection heat transfer area without increasing boiler footprint
  • Enhanced heat transfer performance under high flue gas velocity
  • Easy to clean and maintain with reasonable ash deposition design

Performance Specifications

The table below lists the key specifications for our DHL boilers. All values are subject to change based on final engineering drawings.

Model Rated Evaporation Capacity (t/h) Rated Pressure (MPa) Rated Steam Temperature (℃) Feed Water Temperature (℃)
DHL20-1.25-AII 20 1.25 194 105
DHL20-2.5-AII 20 2.5 226 105
DHL25-1.25-AII 25 1.25 194 105
DHL25-1.6-AII 25 1.6 204 105
DHL35-1.25-AII 35 1.25 194 105
DHL35-1.6-AII 35 1.6 204 105
DHL35-2.5/400-AII 35 2.5 400 105
Note: Parameter is for reference only, if any changes should follow actual drawings.
DHL Boiler 3D Model

DHL Boiler 3D Model

DHL Boiler System Diagram

1 Corner Tube Chain Grate Boiler
2 DenitriGcation equipment
3 Cyclone Dust Collector
4 Dust collector
5 Fly ash storehouse
6 Chimney
DHL Boiler System 1 2 3 4 5 6

Fuel Adaptability

DHL chain grate boiler features excellent fuel adaptability, suitable for a wide range of bulk solid fuels with stable and reliable combustion performance.

It adopts optimized grate structure and air distribution design, ensuring sufficient combustion for coal, biomass pellets, wood chips, straw and other fuels.

With high combustion efficiency and stable operation, it effectively reduces fuel consumption and meets the long-term running needs of various heating and production scenarios.

On-Site Installation & Operational Advantages

Integrated Maintenance Platform & Safety Stairs

Integrated Maintenance Platform & Safety Stairs

Equipped with full-coverage operation platform, anti-slip stairs and safety guardrails, making daily inspection, component replacement and maintenance safer and more efficient without additional auxiliary facilities.

Modular Prefabricated & Fast Installation

Modular Prefabricated & Fast Installation

Most components are assembled and welded in factory, only simple connection and commissioning are needed on site. It effectively shortens installation cycle, saves labor cost and puts into production quickly.

Stable Pipeline Layout & Low Failure Rate

Stable Pipeline Layout & Low Failure Rate

Optimized steam, water and flue gas pipeline arrangement with small flow resistance, uniform stress and strong shock resistance. It can maintain stable performance under long-term continuous operation and reduce downtime maintenance.

Project Implementation & On-Site Integration

This is a completed domestic project in China featuring a DHL corner tube boiler. Full installation and commissioning took 5 months, and the unit officially entered trial operation on May 20, 2026. Explore key details of the project below.

Full Site Layout
Core Boiler Structure
Construction & Commissioning
Biomass Fuel Handling
Control System
Flue Gas System
Full Site Layout

Full Site Layout & Process Integration

The complete boiler plant is designed with optimized workflow zones, including fuel storage, combustion, steam generation, and emission control. This layout ensures smooth material flow and minimizes on-site operational complexity.

Core Boiler Structure

Modular Corner Tube Boiler Construction

The corner tube design allows for a modular, field-assembled build. All major components are prefabricated to tight tolerances, then erected on-site to meet structural and thermal performance requirements.

Construction & Commissioning

5-Month Construction & Commissioning

The project followed a tight timeline, with structural erection, equipment installation, piping work, and system testing completed within 5 months. Trial operation began on May 20, 2026, confirming stable and compliant performance.

Biomass Fuel Handling

Biomass Fuel Receiving & Feeding

The site includes a dedicated fuel yard with receiving hoppers and conveyor systems. Wood chips and other biomass are handled and fed automatically, ensuring consistent combustion and reducing manual labor needs.

Control System

Centralized Control & Monitoring

A full electrical and control room is integrated with the boiler system. Operators can monitor and adjust all key parameters from the central panel, ensuring safe, efficient, and unattended operation.

Flue Gas System

Flue Gas & Emission Treatment

The flue gas path includes fans, ducts, and treatment equipment to meet local emission standards. The system is designed for low maintenance, reliable operation, and long service life.

Real DHL Boiler Field Projects

Check our actual DHL boiler installations across different industries. See how our units perform in real working conditions with genuine customer feedback.

DHL Boiler Industrial Project

DHL Boiler for Paper Mill

  • Capacity: 35 t/h
  • Fuel: Bituminous Coal & Biomass Mixed Fuel
  • Application: Pulping & Papermaking Production
  • Configurations: DHL corner tube boiler + flue gas waste heat recovery system
Customer Review

Client’s reviews:

"We run mixed fuel every day, and this boiler handles different fuels perfectly. The overall structure is solid, daily upkeep is simple, and steam output stays steady all year round."

DHL Heating Project

DHL Boiler for Central Heating

  • Working Pressure: 1.25 MPa
  • Fuel: Biomass Pellets & Wood Chips
  • Application: Industrial Park Central Heating
  • Configurations: Self-supporting corner tube structure + full set of dust removal equipment
Customer Review

Client’s reviews:

"We chose it for its low foundation requirements and fast on-site installation. Emission data stays within local standards, and heating supply remains stable through peak winter months."

DHL Chemical Plant Project

DHL Boiler for Chemical Factory

  • Capacity: 20 t/h
  • Fuel: Lean Coal
  • Application: Chemical Raw Material Processing
  • Configurations: High temperature resistant heating surface + intelligent automatic control system
Customer Review

Client’s reviews:

"Continuous 24-hour operation is our core demand. This DHL boiler runs smoothly with few faults, and the optimized pipeline design cuts our long-term operating costs effectively."

Ready to Get Your Custom DHL Boiler Solution?

You’ve learned all about our DHL corner tube boiler—from its self-supporting structure, fuel adaptability, to real on-site project performances and technical details. Now, let’s turn your needs into a tailored solution.

Индивидуальные решения для промышленных котлов

Свяжитесь с нами по электронной почте: [email protected], или через WhatsApp, либо заполните форму ниже.

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Изготовление и отгрузка

Изготовление и отгрузка оборудования

Монтаж на объекте

Монтаж на месте эксплуатации

Ввод в эксплуатацию

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Пожалуйста, опишите ваши потребности с учетом следующих пунктов:
  • 1. Тип и производительность котла (паровой / водогрейный / котел‑теплообменник, т/ч или МВт)
  • 2. Вид топлива (природный газ, сжиженный газ, дизтопливо, биомасса, уголь и т.д.)
  • 3. Требования к рабочему давлению и температуре
  • 4. Срок начала реализации проекта и условия площадки
  • 5. Дополнительные специальные требования (взрывозащита, низкие выбросы NOₓ, индивидуальная компоновка)
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